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2400mm High Speed PE Breathable Film Production Line

Model: XHD-150-2900
L/D ratio of screw: 36:1
Width of finished film: 2400 mm
Thickness of film: 16g~35g
Maximum extrusion capacity: 600 KGS/Min
Designed linear speed: 250 M/Min
Machine dimensions: 24*6*5 meters
 

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  • XHD-90-150-90-2800


Overview


You need a production line that keeps up with demand while maintaining top quality. The 2400mm High Speed PE Breathable Film Production Line delivers exactly that. This advanced system combines cutting-edge technology with user-friendly operation to produce high-performance breathable films for multiple industries.


With a maximum line speed of 250 m/min and output capacity of 0.35-0.55 tons per hour, this production line transforms PE granules into superior breathable films with precise control. The unique microporous structure created through specialized stretching technology ensures optimal breathability while maintaining waterproof properties—critical for hygiene and medical applications.


Key Features


High-Speed Production Capacity

You'll achieve industry-leading productivity with this line's impressive speed capabilities. The system reaches mechanical speeds up to 250 m/min with stable running speeds of 150 m/min, significantly increasing your output compared to standard production lines. This high-speed performance doesn't compromise quality, thanks to advanced control systems that maintain consistent film properties even at maximum throughput.


Advanced Extrusion Technology

The production line features a special screw design with high wear resistance and superior plasticization. This ensures efficient melting and mixing of PE materials with calcium carbonate additives. The coat hanger die combined with a static mixer eliminates material spots, while the chilled casting design provides excellent dispersion and uniform

plasticization. You'll notice the difference in film quality from your first production run.


Precision Control System

Operate with confidence using the integrated PLC control system and touch screen interface. All critical parameters—including temperature, pressure, and speed—are monitored and adjusted in real-time. The X-ray automatic thickness gauge provides instant feedback, allowing the automatic die head to make precise adjustments. This level of control ensures consistent film thickness (12-50 μm) across the entire 2400mm width.


Efficient Edge Trim Recycling

Reduce waste and material costs with the on-line extrusion and recycling system for edge trim. This closed-loop system automatically collects and processes excess material, feeding it back into production. You'll minimize waste while maintaining material properties, improving your bottom line and environmental footprint simultaneously.


Automated Winding System

The patented full-automatic winder design eliminates manual handling, saving labor costs and reducing errors. The precise tension control system ensures uniform winding, resulting in neat, consistent rolls ready for immediate use or further processing. Quick roll changeovers minimize downtime between production runs.


Parameter

Value

Film Width

2400 mm

Film Thickness

12-50 μm

Line Speed

Up to 250 m/min

Production Speed

150 m/min

Output Capacity

0.35-0.55 tons/hour

Raw Material

PE breathable granules

Power Consumption

0.4 kWh/kg

Total Power

300 kW

Overall Dimensions

18 × 8 × 5 m

Net Weight

35 tons

Certification

CE, ISO


Applications


Hygiene Products

You'll produce film ideal for baby diapers, sanitary napkins, and adult incontinence products. The unique microporous structure allows water vapor to escape while preventing liquid leakage, keeping skin dry and comfortable. The film's softness and purity meet the highest standards for personal care products.


Medical Products

Manufacture critical medical supplies with confidence. The production line creates film suitable for surgical gowns, disposable bed sheets, and medical packaging. The material meets "three resistances and one resistance" requirements—water repellent, blood repellent, alcohol repellent, and antistatic—essential for medical protective equipment.


Building Materials

Expand into construction applications with breathable waterproof membranes and anti-dew films. The film's durability and weather resistance make it suitable for underlayment, roofing, and wall applications where moisture management is critical.


Consumer Goods

Produce high-quality films for raincoats, gloves, shower curtains, and other waterproof breathable products. The line's versatility allows you to adjust formulations and thickness to meet specific product requirements.


Why Choose Our Production Line?


Proven Performance

Join industry leaders like Imaflex who have expanded their production capabilities with similar technology. Our 2400mm line helped this major flexible packaging manufacturer increase capacity and develop new products to serve growing customer needs.


Global Reliability

International customers in Nigeria, Vietnam, South Africa, and Dubai trust our equipment for their production needs. This global footprint demonstrates our commitment to quality and service, no matter where your facility is located.


Comprehensive Support

You're not just purchasing equipment—you're gaining a partner. We provide complete

technical support, including installation, operator training, and a one-year warranty. Our remote diagnosis function ensures quick resolution of any issues, minimizing downtime.


Customization Options

Tailor the production line to your specific needs with optional online slitting and printing units. These additions enable automated flow production, further reducing labor costs and increasing efficiency.


Contact Us

Ready to transform your production capabilities? Contact our team today to discuss how the 2400mm High Speed PE Breathable Film Production Line can meet your manufacturing goals. Request a quote or schedule a virtual demonstration to see the technology in action.


PE breathable film machine2400 mm PE breathable film machine

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