Inama zo Kubungabunga Gutezimbere Ubuzima bwimashini yawe ya firime

Kugabanya ROI y'ibikoresho byawe byinganda bitangirana ningamba zifatika zo kubungabunga. Imashini ya firime yerekana ishoramari rikomeye. Hatabayeho ubwitonzi bukwiye, ibice nka extruder screw cyangwa T-die birashobora gutesha agaciro, biganisha kumiterere ya firime mbi kandi ikanatwara igihe kinini. Aka gatabo gatanga ubumenyi bwumwuga mu kwagura ubuzima bwa serivisi kumirongo yawe yumusaruro, ukemeza ko buri gihe bitanga umusaruro mwiza.

Gushiraho Gahunda yo Kugenzura Buri munsi Kumashini Ya Filime Yawe

Guhoraho ni ibanga ryo kuramba. Igenzura rya buri munsi ririnda ibibazo bito byubukanishi kwiyongera bikananirana. Turasaba gutangira buri shift hamwe nubugenzuzi bugaragara bwimashini ya firime yose . Abakoresha bagomba gushakisha ibimeneka, kunyeganyega bidasanzwe, cyangwa insinga zacitse.

Umwanya wambere wibandwaho ugomba kuba sisitemu yo gushyushya. Menya neza ko ahantu hose hashyuha kuri barriel hanyuma hapfa gukora neza. Umuyoboro umwe wananiranye urashobora gutera gushonga kutaringaniye, ugashyiraho umuvuduko mwinshi kuri moteri na garebox. Iyi mitekerereze igabanya ubuzima bwibice byihuta byawe .

Gusiga amavuta ni ngombwa. Reba urwego rwamavuta muri gare nkuru. Niba amavuta agaragara nk'umwijima cyangwa arimo flake, byerekana kwambara imbere. Kumenya hakiri kare bigufasha gusimbuza ibyuma mbere yuko bisenya ibikoresho. Mubidukikije bisohoka cyane , iri genzura ntirishobora kuganirwaho.

Ubwanyuma, komeza urutonde rurambuye. Andika gutandukana kwose mubitutu cyangwa ubushyuhe. Igihe kirenze, ibi biti bihinduka igikoresho cyo gusuzuma. Bafasha amatsinda yo kubungabunga kumenya imiterere no guhanura igihe igice gishobora kunanirwa. Ihindura uburyo bwawe buva mubikorwa bikomeza, bikomeza umusaruro wawe winganda .

Iterambere ryambere rya Extruder na Screw yo gufata neza

Umutima wa buri wese imashini ya firime ni screw na barrel. Kuberako bakemura ubushyamirane nubushyuhe busabwa kugirango bashongeshe polymer, bakunda kwambara. Kugirango uzamure ubuzima bwabo, ugomba gucunga 'gutangira ' na 'gufunga ' witonze cyane.

Ubuyobozi bwo Kwagura Ubushyuhe

Ntuzigere utangira moteri kugeza igihe ingunguru igeze ku bushyuhe bwayo igashiramo byibuze iminota 30. Ubukonje butangira nimpamvu nyamukuru itera gucika. Plastiki ikomeye imbere ikora nk'umugozi, ikoresha urumuri runini kuri shitingi. Mugutegereza, turemeza neza ko ibikoresho byashongeshejwe byuzuye, birinda ibice 3 cyangwa ibice byinshi biturutse kumaganya.

Guhuza Ibikoresho no Gusukura

Iyo uhinduye hagati yimyanda itandukanye, nko kuva CPP ukajya muri mubikorwa bya Automatic kurambura firime, burigihe ukoreshe urwego rwohejuru rwohanagura. Ibikoresho bisigaye birashobora kuba karubone mu ndege ya screw. Ibyo byuka bya karubone birababaje. Bakora nka sandpaper, buhoro buhoro basya diameter ya screw.

1. Hitamo uburyo bwiza bwo gutunganya : Bihuze nubushyuhe bwawe bwo gutunganya.

2. Koresha kuri RPM yo hasi : Ibi bituma imiti isukura imiti isuzuma hejuru.

3. Kugenzura umugozi buri mwaka : Gupima neza hagati ya screw nurukuta rwa barriel. Niba icyuho kirenze ibyakozwe nababikoze, umusaruro wawe wo hejuru uzagabanuka.

Mugukomeza ubusugire bwa screw, ugabanya umutwaro kuri moteri. Uku kwibandaho kworoheje kwagura ubuzima bwamashanyarazi ya sisitemu yo gutwara no kwemeza ko imashini ya firime ikora neza imyaka.

Gutezimbere T-Gupfa no Kugaburira Kubirebire Byigihe kirekire

T-gupfa nigice cyuzuye cyimashini ya firime . Itegeka igipimo cyibipimo byibicuruzwa byawe. Ndetse na microscopique ishushanya kumunwa wapfuye irashobora kwangiza ibirometero bya firime. Kurinda iki gice ningirakamaro mugukomeza gahunda yihuse yo gukora.

Gusukura ipfa bisaba ibikoresho kabuhariwe. Ntuzigere ukoresha ibyuma bisakara cyangwa amashanyarazi. Ahubwo, koresha ibikoresho byumuringa cyangwa umuringa byoroshye kuruta ibyuma bipfa. Turasaba koza isuku ipfa mugihe hashyushye kugirango ibisigazwa bya polymer byose bikurweho byoroshye. Niba usize ipfa gukonjesha hamwe na plastiki imbere, ibintu bigabanuka birashobora rwose 'gukurura ' hejuru yicyuma, bigatera kuvunika mikoro mugihe runaka.

Kubice 3 byo kugaburira, imiyoboro yimbere igomba kuguma isobanutse. Niba igice kimwe gitangiye gufunga, ubusumbane bwumuvuduko burashobora kugoreka imipira yimbere. Turasaba inama yumwuga 'gutwika ' cyangwa gusukura ultrasonic buri mezi 12 kugeza 18, bitewe nikoreshwa rya resin. Iyi suku yimbitse igarura imbaraga zumwimerere kandi ikumira 'imirongo ipfa ' yibasira imashini zinganda zishaje .

Byongeye kandi, genzura ibihindu kumubiri upfa buri gihe. Amagare yubushyuhe (gushyushya no gukonjesha) arashobora kurekura ibyo bifata. Umubiri upfuye urekera kumeneka. Amashanyarazi yamenetse ntabwo ari akajagari gusa; nibishobora kuzimya umuriro kandi birashobora kwangiza ibyuma bishyushya hamwe na sensor ya mashini ya firime yawe.

Kubungabunga Sisitemu yo gukonjesha no gukonjesha

Sisitemu yo gukonjesha niyo ihagarika polymer yashongeshejwe muri firime ikomeye. Mumashini yasohotse cyane ya firime , imashini ya chill igomba gukora ubushyuhe bwinshi. Niba imiyoboro ikonjesha imbere ihujwe nubunini bwamabuye y'agaciro, umuzingo ntushobora gukonjesha firime neza. Ibi bihatira uyikoresha kugabanya imashini, kugabanya ROI yawe.

Gucunga ubuziranenge bw'amazi

Ibanga ryo gukonjesha kuramba ni amazi. Turasaba cyane gukoresha sisitemu yo gufunga-gukonjesha amazi akonje cyangwa amazi yatunganijwe. Amazi akomeye atera calcium kwiyubaka imbere yizingo. Iyi kwiyubaka ikora nka insulator, ikumira ihererekanyabubasha.

• Buri gihembwe Kumanuka : Koza imizingo hamwe nigisubizo cyoroheje kimanuka.

• Kugenzura Akayunguruzo : Sukura Y-akayunguruzo kumazi yinjira buri cyumweru.

• Kugenzura Ubuso : Reba plaque ya chrome kubyobo cyangwa gushushanya. Ubuso bwangiritse buzagaragara kuri firime, cyane cyane mubikorwa bya Automatic kurambura firime aho gusobanuka ari urufunguzo.

Guhuza ibinyabiziga

Guhuza imashini ya chill roll ni ngombwa kimwe. Niba imizingo idahuye neza, firime izakurikirana kuruhande rumwe. Ibi bitera impagarara zingana kandi bigashyira impagarara kuruhande. Buri gihe koresha igikoresho cyo guhuza laser kugirango ugenzure geometrie yawe imashini ya firime . Guhuza neza bigabanya kunyeganyega kandi byongera ubuzima bwimikandara ya moteri.

Sisitemu y'amashanyarazi Ubunyangamugayo no kugenzura Logic Care

Imashini zigezweho za firime zishimangira cyane ibikoresho bya elegitoroniki na PLC. Mugihe ibice byubukanishi bikomeye, ibice byamashanyarazi byumva ubushyuhe numukungugu. Akabati k'amashanyarazi gafite ivumbi ni resept yumuzunguruko mugufi.

Turasaba ko twakuramo akabati k'amashanyarazi buri kwezi. Ntugakoreshe umwuka wifunitse, kuko irashobora gusunika umukungugu uyobora cyane mubibaho byumuzunguruko. Menya neza ko abafana bakonje ba kabine bazunguruka kandi muyungurura. Ubushyuhe bwinshi imbere muri guverenema bugabanya cyane ubuzima bwa VFDs (Drives Frequency Drives).

Umuvuduko w'amashanyarazi ni ikindi kintu. Niba uruganda rwawe rufite ingufu nyinshi, tekereza gushiraho voltage stabilisateur cyangwa kurinda ibintu biremereye kumashini ya ya firime firime . Imbaraga zihindagurika zishobora gutesha agaciro sensor zikoreshwa mugupima ubunini bwa firime, biganisha kumikorere idahwitse.

Hanyuma, komeza software yawe. Mugihe 'niba bidasenyutse, ntukosore ' bireba ibintu bimwe na bimwe, ivugurura rya software akenshi ririmo algorithm nziza yo kugenzura moteri. aya mavugurura arashobora kugabanya ubukanishi 'jerk ' mugihe cyimihindagurikire yumuvuduko, bikarinda umutekano wawe wihuta .

Kubungabunga Winder na Tension Igenzura Sisitemu

Umuyaga nicyiciro cyanyuma cyimashini ya firime . Igomba gukora ibicuruzwa byarangiye neza. Muri Automatic kurambura firime, kugenzura impagarara ni ngombwa. Niba impagarara ari ndende cyane, firime izarambura intangiriro; niba ari hasi cyane, umuzingo uzasenyuka.

Sisitemu ya pneumatike muri winder ikenera umwuka wumye, usize amavuta. Menya neza ko compressor yawe yo mu kirere ifite ibyuma byumye. Ubushuhe mumirongo yikirere buzonona indangagaciro zimbere hamwe na silinderi yumuyaga. Ibi biganisha kuri 'kwizirika ' no kuzunguruka bidahuye.

• Ingirabuzimafatizo Ziremereye : Izi sensor ziroroshye. Irinde kubakubita mugihe cyo guhindura umuzingo. Ongera ubisubiremo buri mezi atandatu kugirango umenye ko imashini ya firime isoma imbuga za interineti neza.

• Umutekano Chucks na Mandrels : Gusiga ibice byanyerera byumutekano wicyumweru. Reba imiyoboro yagutse ku kirere. Niba ibibyimba byambarwa, intangiriro iranyerera, itera 'telesikopi ' umuzingo.

• Gukata Icyuma : Icyuma kijimye ntigikora gusa akajagari; barema 'umukungugu ' ushobora kwinjira mubitereko. Simbuza ibyuma kenshi kugirango umenye neza kuri CPP cyangwa kurambura firime.

Kugenzura buri gihe umuyaga byemeza ko umusaruro mwinshi utangwa na extruder udaseswa kumpera yumurongo. Umuyaga ufashwe neza utanga imizingo itunganijwe buri gihe, kugabanya ibisigazwa no kunoza imikorere yawe muri rusange.

Kwirinda amavuta no gucunga neza

Imyenda ni 'ingingo ' ya mashini ya firime yawe . Bemerera guhinduranya neza imigozi, kuzunguruka, na moteri. Kurenza amavuta ni bibi cyane nko kutagira amavuta. Amavuta menshi arashobora gusohora kashe, bigatuma abanduye binjira mumarushanwa yo gutwara.

Turasaba gukurikiza gahunda ihamye yo gusiga ishingiye kuri 'amasaha yo kwiruka ' kuruta iminsi ya kalendari. Kumashini yihuta cyane , ibyuma bikora mubushyuhe bwinshi kandi bisaba kwitabwaho kenshi. Koresha amavuta yubushyuhe bwo hejuru yubushyuhe kubintu byose hafi ya barruder cyangwa T-gupfa.

1. Koresha imbunda y'amavuta hamwe na metero : Ibi bikwemeza ko utanga umubare nyawo w'amavuta asabwa.

2. Sukura amavuta yamavuta : Mbere yo kuvoma, ohanagura ibikwiye. Ntushaka kuvoma umwanda mubikoresho bisukuye.

3. Kurikirana ubushyuhe : Koresha ubushuhe bwa termometero kugirango ugenzure amazu afite. Niba umwe ashyushye cyane kurenza abandi, birananirana.

Gusiga amavuta bihoraho bigabanya guterana amagambo. Kugabanuka gake bivuze moteri ishushanya bike, kandi ibice bikomeza kuba byiza. Nuburyo buhenze cyane bwo kuzamura ubuzima bwa buriwese Imashini yerekana amashusho . Bituma umurongo wawe wibyara ukora utuje kandi neza, umwaka nuwundi.

Umwanzuro

Kwagura ubuzima bwimashini ya firime yawe bisaba guhuza imyitozo ya buri munsi nubuhanga bwa tekiniki. Mugihe wibanze kumashanyarazi ya extruder, neza na T-gupfa, hamwe nuburyo bwiza bwo gukonjesha no guhinduranya, urashobora kwemeza ko ibikoresho byawe bikomeza kuba umutungo utanga umusaruro mumyaka mirongo. Wibuke, kubungabunga ntabwo ari ikiguzi; nishoramari mugihe kizaza cyuruganda rwawe. Kwitabwaho neza- kumurongo wo hejuru uzahora urusha iyirengagijwe, iguha amahirwe yo guhatanira isoko ryamafirime yinganda .

Ibibazo

Ikibazo1: Ni kangahe nshobora gukuramo umugozi kugirango ngenzure neza? Igisubizo: Kumashini ya firime ikora 24/7, turasaba gukurura no kugenzura buri mezi 12. Niba utunganya ibikoresho cyangwa ibyuzuza, ongera ibi buri mezi 6.

Q2: Kuki film yanjye yerekana 'imirongo ipfa ' na nyuma yo gukora isuku? Igisubizo: Mubisanzwe byerekana imyuka ya karubone imbere yo kugaburira cyangwa akajambo kumunwa upfa. Kuri sisitemu 3 , reba intera igaragara kugirango uhagarare.

Q3: Nshobora gukoresha amavuta asanzwe ya hydraulic muri garebox? Igisubizo: Oya. Buri gihe ukoreshe amavuta yihariye asabwa nuwabikoze. Agasanduku k'imashini mumashini yihuta ya firime isaba imbaraga zikabije (EP) amavuta asanzwe ya hydraulic yabuze.

Q4: Niki kibangamiye cyane ibikoresho bya elegitoroniki? Igisubizo: Gushyushya no kunyeganyega. Menya neza ko akabati yawe yamashanyarazi yitaruye imashini zinyeganyega kandi ko abafana bakonje bahora bakora.

Ibyerekeye XHD

Nka nzobere ikomeye muri urwo rwego, twe kuri XHD (Xinhuida) twishimira cyane ubuhanga bwacu bwo gukora. Uruganda rwacu ni ihuriro ryudushya aho dushushanya kandi twubaka ibyuma byo murwego rwo hejuru bya firime . Dufite uburambe bwimyaka myinshi twibanda kumuvuduko mwinshi , Umusaruro mwinshi , hamwe na tekinoroji ya 3 . Iyo uhisemo XHD , ntabwo uba ugura imashini gusa; urimo gufatanya nitsinda ryumva buri nuance yumushinga wa firime . Twifashishije ibigo bya CNC biheruka gutunganya kugirango tumenye buri kintu cyose cyimiterere ya Automatic kurambura kandi imirongo ya CPP yujuje ubuziranenge bwisi. Imbaraga zacu ziri mubyo twiyemeje kurwego rwiza hamwe nubushobozi bwacu bwo gutanga ubufasha bwuzuye bwa tekiniki kugirango uruganda rwawe rukore neza.