Gufunga-Kuzenguruka na Gufungura-Kuringaniza Igenzura: Impamvu Impagarara zuzuye zigena ubuziranenge bwa firime yawe

Kumurongo uwo ariwo wose wo kurambura umurongo cyangwa imashini ikora firime, kugenzura impagarara mugihe cyo kwisubiraho ni ikintu kimwe cyashinzwe cyane cyane kurwego rwiza rwuzuye - kandi nikimwe cyakunze kutumvikana nabaguzi. Gufunga-kuzenguruka kugenzura bifashisha ibitekerezo-nyabyo biva mu ngirabuzimafatizo cyangwa ababyinnyi bazunguruka kugirango bagumane impagarara zuzuye, zihoraho muri buri cyiciro kizunguruka. Gufungura-gufungura kugenzura ibimenyetso bya torque bihamye nta bisubizo byatanzwe, hasigara impagarara kubwimbabazi zo gukura kwa diameter no kwihuta. Itandukaniro riri hagati yuburyo bubiri ryerekana neza niba imashini yawe ya firime irambuye itanga imizingo ihamye, igurishwa - cyangwa ikabyara inenge zihenze.

Ni ubuhe buryo bwo kugenzura amakimbirane mu mashini arambuye ya firime?

Kugenzura impagarara nuburyo bukoreshwa kugirango rewinder igenga imbaraga zikoreshwa kurubuga rwa firime kuko yakomeretse kumurongo. Muri a umurongo wa firime urambuye , firime isohoka mugice cya chill ku muvuduko wasobanuwe kandi igomba gukomeretsa munsi yubugenzuzi, igasubiramo umwirondoro kugirango ikore umuzingo wa geometrike.

Impinduka eshatu zikorana ubudahwema mugihe cyo gusubiza inyuma:

• Umuvuduko wumurongo - umuvuduko firime igenda kuva extruder kugera kuri winder

• Roll diameter - yiyongera ubudahwema nkuko firime yegeranya kumurongo

• Ibikoresho byoroshye - burya firime ya PE isubiza imbaraga zikoreshwa mugipimo runaka

Sisitemu iyo ari yo yose idashobora kwishyurwa icyarimwe uko ari itatu icyarimwe izabyara ihindagurika. Ihindagurika nizo ntandaro yibisanzwe bikunze kurambura firime.

Nigute Gufungura-Loop Igenzura rya Tension ikora-kandi birananira he?

Gufungura-gufungura kugenzura gushiraho moteri ihamye cyangwa ibimenyetso bya feri mugitangira buri muzingo. Kuberako sisitemu yakira ibitekerezo kubyerekeranye nukuri kurubuga, ntishobora guhinduka mugihe ibintu bihindutse.

Ikibazo cyibanze: Nkuko firime yubaka kumurongo, diameter ya roll iriyongera. Hamwe na torque ihamye, impagarara zingirakamaro zigabanuka gahoro gahoro kuva itangira ryumuzingo kugeza kumpera. Mubisanzwe bwa mm 500 z'ubugari, kg 18 imashini ikoresha imashini irambuye ya firime, uku kwangirika kwa diametre kwangirika kurashobora kugabanya impagarara zingana na 30-50% hagati yicyiciro cya mbere nicyanyuma.

Sisitemu yo gufungura-loop ikwiranye nibisabwa aho:

• Dimetero zizunguruka ni nto kandi zirahoraho

• Umuvuduko wumurongo uri hasi kandi uhamye

• Ibipimo bya firime ni bike

• Inzitizi zibiciro zituma sisitemu ishingiye kuri sensor idashoboka

Kumashini yihuta yama mashini ya firime itanga umuzingo wa jumbo cyangwa firime nyinshi-co-extrusion firime, kugenzura gufungura-gufungura muri rusange ntibihagije kubwiza buhoraho.

Nigute Gufunga-Loop Igenzura Rikora?

Gufunga-gufunga kugenzura bikomeje gupima uburemere bwurubuga ukoresheje bumwe muburyo bubiri bwa sensor:

1. Ingirabuzimafatizo (imbaraga transducer): Sensor yashyizwe kumuzingo cyangwa nip itahura imbaraga zitaziguye zikoreshwa nurubuga rwa firime kandi igaburira ikimenyetso-nyacyo kugaruka kubashinzwe kugenzura.

2. Umubyinnyi wumubyinnyi: Umuzingo uremereye cyangwa wapakiye umuzingo ureremba umwanya wacyo ugaragaza impagarara zurubuga. Gusimbuza umubyinnyi bitera igisubizo gikosora.

Umugenzuzi agereranya impagarara zapimwe zingana nagaciro kashyizweho kandi agatanga ikosora ako kanya na moteri ihindagurika. Ibi bitekerezo bisubirwamo mubisanzwe bikora mugihe cyo gusubiza milisegonda 10-50, byihuse bihagije kugirango byishyure impinduka zihuse, itandukaniro rya firime, hamwe no gukura kwa diameter mugihe nyacyo.

Porogaramu yo guhagarika impapuro irashobora kandi kwinjizwa muri sisitemu ifunze. Ibi bigabanya nkana impagarara zashizweho-uko umuzingo ukura-ugashyira impagarara nyinshi murwego rwibanze kandi ugenda ugabanya ubukana buhoro buhoro kurwego rwo hanze - kugirango wirinde guhonyora intoki mugihe ukomeza geometrike yo hanze.

Sisitemu ifunze-izunguruka ikwiranye nibisabwa aho:

• Ibiro bizunguruka birenga kg 10 (gukoresha imashini cyangwa umuzingo wa jumbo)

• Ibipimo bya firime biroroshye (microne 10-17) kandi byoroshye

• Igipimo cy'umusaruro gisaba ubuziranenge buhoraho mu magana azunguruka

• Ibisobanuro byabakiriya birimo kwihanganira ibipimo byo gukomera hamwe na geometrie

Ni izihe nenge Imihindagurikire itera?

Gusobanukirwa isano iri hagati yo gutandukana nimpagarara ningirakamaro kumubiri ni ngombwa kubafata ibyemezo tekinike basuzuma a kurambura imashini ikora firime . Ubwoko butatu bufite inenge bugizwe nigihombo kinini kijyanye nubwiza:

1. Imiterere idahwitse (Barrel cyangwa Umwirondoro)

Iyo impagarara ziri hejuru cyane kurwego rwo hanze ugereranije nigice cyimbere, firime ihagarika ibice byuruhande rwibanze, bigatuma umuzingo urangira ugaragara hanze - umwirondoro wa 'ingunguru '. Iyo impagarara ziri hasi cyane, ibice byo hanze bikomeretsa bidatinze, kandi umuzingo utera ishusho ifatanye. Nta shusho yujuje uburinganire bwa geometrike isabwa nibikoresho byuzuza pallet byikora.

2. Iminkanyari ya firime nubusembwa bwa Surface

Impagarara zigihe gito-zatewe na splices, impinduka zingenzi, cyangwa umuvuduko udahwitse-utangiza ibitekerezo byibanze kurubuga. Ibi bigaragara nkiminkanyari ndende cyangwa imirongo ifunze mumuzingo burundu. Kuri firime ya micron 10-15, ndetse na 10% yubushyuhe bukabije mugihe cyimpinduka yibanze irashobora gukora iminkanyari yerekana metero ya firime idakoreshwa.

3. Telesikopi kuri Roll Edge

Telesikopi ibaho mugihe ibice bya firime byanyerera ugereranije nundi, bigatuma umuzingo uzamuka ugana hanze. Impamvu yibanze ntabwo ihagije cyangwa idahuye impagarara zuruhande zifatanije nu murongo udahagije wo kuyobora. Kumuzingo wa mm 500 z'ubugari, guhinduranya telesikopi ya mm 3-5 mm bizatera umuzingo guhagarara cyangwa kugaburirwa nabi kubikoresho byohereza hasi.

Kugabanya Igihombo: Ni ibihe bibazo bya Tension mubyukuri ikiguzi

Inenge zijyanye no guhagarika umutima ntabwo ari nziza gusa. Buri bwoko bwinenge butwara ingaruka zifatika zamafaranga abaguzi ba tekiniki nabashinzwe ibicuruzwa bagomba gushyira mubyemezo byerekana imashini.

Tekereza umurongo wa firime urambuye ukorera kuri toni 8 kuri buri saha y'amasaha 24 ugereranije impuzandengo ya firime ya $ 1.800 USD kuri toni:

Buri mwaka, ndetse n’igipimo cya 2,5% cy’inenge ku murongo wa 8 t / umunsi cyerekana igihombo cyibintu birenga $ 130.000 USD ku mwaka - mbere yo kubara imirimo, igihe cyo gukora imashini, n’ibiciro by’abakiriya. Kuzamura kuva kumugaragaro kugeza kumugozi ufunze-kugenzura kugenzura a imashini ya firime irambuye mubisanzwe igabanya inenge ziterwa na tension kuri 60-80%, itanga inyungu kubushoramari bupimwa mumezi kuruta imyaka.

Guhitamo Hagati yo gufungura no gufunga-gufunga: Icyemezo cyo gufata icyemezo

Hitamo gufungura-gufungura kugenzura igihe:

• Urimo gukora amaboko mato-yo gukoresha (2-5 kg) kumuvuduko uringaniye

• Igipimo cya firime yawe ni micron 17 cyangwa iremereye kandi kwihanganira guhinduka ni byinshi

• Inzitizi zingengo yimari niyibanze kandi izenguruka geometrie irekuye

Hitamo gufunga-gufunga impagarara mugihe:

• Urimo gukora imashini ikoresha imashini (kg 10-18) cyangwa umuzingo wa jumbo (50-60 kg)

• Igipimo cya firime ni microne 10-15 kandi guhuza ibipimo nibisabwa mubucuruzi

• Ukorera kumuvuduko muremure (hejuru ya 300 m / min) aho impagarara ziba kenshi

• Abakiriya bawe bakoresha ibikoresho byifashishwa byo kurambura bipfunyitse hamwe na geometrike isobanutse

Imashini ya XHD yerekana amashusho - iboneka muri mm 1000, mm 1500, na mm 2000 iboneza - irashobora gutomorwa hamwe na sisitemu yo gufunga imirongo ifunze kugirango ihuze nibisabwa. Kubindi bisobanuro birambuye kubishobora gusubira inyuma, sura i XHD kurambura firime yimashini ibicuruzwa cyangwa urwego igice cya firime ya rewinder .

Ibibazo Bikunze Kubazwa

Ikibazo: Ni irihe tandukaniro riri hagati yo gufunga-gufunga no gufungura-kugenzura kugenzura imashini irambuye?
Igisubizo: Gufungura-guhinduranya kugenzura gukoreshwa gukoreshwa neza cyangwa ibimenyetso bya feri nta gupima ibipimo nyabyo byurubuga, bivuze ko bidashobora kwishyura indinganizo ya diameter cyangwa umuvuduko. Gufunga-gufunga kugenzura ikoresha imizigo cyangwa ababyinnyi bazunguruka kugirango bapime impagarara zifatika mugihe nyacyo kandi bagahora bakosora icyerekezo cyo guhinduranya kugirango bagumane icyerekezo cyagenwe, bikavamo geometrike ihamye kandi ifite inenge nke.

Ikibazo: Nigute gukura kwa diametre bigira ingaruka kumyuka ihindagurika kumurongo wa firime?
Igisubizo: Mugihe firime yegeranije kumurongo, diameter yizunguruka iriyongera. Kuberako torque ingana imbaraga zigwijwe na radiyo, moteri ya moteri ihamye itanga umuvuduko muke uko diameter ikura. Kuri kg 18 ikoresha imashini ikoreshwa, ibi birashobora gutuma igabanuka rya 30-50% kuva kurwego rwa mbere kugeza ku gice cya nyuma cy’ibikomere - bihagije kugira ngo bitere inenge ya geometrie no gukuna kwa firime.

Ikibazo: Ese porogaramu ya taper ishobora gukuraho ibikenewe kugenzurwa?
Igisubizo. Nyamara, porogaramu ya taper yashyizwe mubikorwa muri sisitemu ifunguye iracyashobora gusubiza ibibazo bidahwitse nkigihe cyihuta, umuvuduko wa firime, cyangwa imashini zinyeganyega. Igenzura rifunze-rifatanije hamwe na taper tension ya progaramu itanga urwego rwohejuru rwukuri.

Ikibazo: Telesikopi ni iki muri firime ndende kandi niki kibitera?
Igisubizo: Telesikopi ni iyimurwa ryuruhande rwibice bya firime ugereranije nundi, bigakora intambwe cyangwa intambwe ya cone. Iterwa nuruvange rwurubuga rudahagije cyangwa ruhindagurika, kurubuga rwa firime rudahagije, hamwe no kudahuza hagati yurubuga rwa firime na coreinging. Ndetse na mm 3-5 ya telesikopi ihinduranya kuri mm 500 z'ubugari irashobora gutera kunanirwa kugaburira imashini zipakira pallet.

Ikibazo: Ni ikihe gipimo cy'umusaruro byumvikana mu bukungu gushora imari mu kugenzura ibibazo?
Igisubizo: Kumurongo wa firime urambuye utanga toni 5 cyangwa zirenga kumunsi yo gukoresha imashini cyangwa umuzingo wa jumbo, kugabanya inenge bitangwa no gufunga-gufunga mubisanzwe bitanga inyungu kubushoramari bwiyongereye mumezi 6-18, bushingiye kubitsa ibikoresho byonyine. Ku mubare munini hamwe no gupima neza, igihe cyo kwishyura ni gito.